Building the Adobe House
The Tri-Village Complex -Construction of the Adobe
By Edwin B. Shuttleworth, Member, Board of Trustees - 2009
In the summer of 1976 the
construction part of the Tri-Village Complex was started down the hill
from the Stagecoach Inn on a poorly graded area covered with weeds,
sticks and debris. It was
originally planned for the project to be completed sometime in the year
of 1977. The Tri-Village
design would be comprised of an Adobe House, a Pioneer House and two
Chumash “AP” huts.
Earl Meek, a long time
The project was off to a good start; land graded and
cleared, adobe bricks stacked, steel pipe columns delivered and all
waiting for the job. However the
most difficult task was getting a contractor interested in building the
Pioneer and Adobe Houses in a manner that was reminiscent of
construction done over a hundred years ago. Time was bleeding away and
no contractors stepped up to take the project. Meanwhile Meek had again
wrangled a deal to get the concrete footings poured for both the Adobe
and Pioneer Houses and they were done by mid-summer.
Then, due to paths being crossed
in a whole series of unrelated events, Earl Meek met and talked to a
Ed called his brother-in-law Bill Eves, who owned a
General Contracting business in
Ed and Bill went on some road trips and traveled all
over three counties, visiting and looking at all sorts of period
buildings and reported back their findings and observations of design
and building methods used.
The Adobe and Pioneer buildings had to be built to look 200 and 100
years old respectively, but had to be safe for the visiting community. After lengthy discussions and knowing that there were no set
standards for this type of construction, the contract was signed with a
suggestion of hurry up please. The real challenges of actually
implementing the plan were yet to begin.
The construction drawings for the two buildings were not extensive and left many details to interpretation. Before the challenge started Ed redrew the drawings for more clarity on the construction site and they were ready to go to the site and start. Upon their arrival on the first day they saw that one of the Chumash huts down the hill had already been built and there were people working on the second one. The adobe blocks had been stacked up on site for many months and were entangled with brush, weeds, dirt and black widow spiders. The blocks were roughly 12 inches by 16 inches by 4 inches and were very dense weighing over 40 pounds each. They stood in a large rectangular grouping waiting to be carried one or two at a time from their simple stacked pile to a brand new old Adobe home. The project was ready for Quasar crew to start their endeavor with the Adobe House to be built first.
The little Adobe Home is only 14 feet by 21 feet and
it has seven (7) steel pipe columns 5 inches diameter in its footprint. The adobe blocks are put in place with mortar that looks like
mud, but it is actually a mix with mortar, soil, special color additives
and asphalt emulsion. After
every other course of the adobe blocks there were 2 pieces of rebar
stretched between and wrapped around each of the 7 steel pipe columns
and then embedded in the mortar.
It was a very tedious process and all done by hand.
An interesting side note:
as the first few courses of adobe block were installed one of the
Committee members stopped by and said “Why are you building with a
level?” The people who
built these adobe homes did not worry about level courses; they just
built it, so please do it without a level.
It was not far into the Adobe construction when Hans,
the Building & Safety inspector, arrived to inspect progress.
He was very diligent and had many concerns and suggested methods
of constructing things. This visit he wanted more rebar and some bolts embedded into the door
and window bucks. Then Hans
commented:” the courses are not level.” The level part was discussed and cleared with a reference to the
Committee suggestions, but Hans was to be a frequent visitor, as the
drawings for construction were not very detailed and he wanted things
done right.
There were many stumbling blocks along the way in the
construction of this little adobe.
Building materials called out as willow twigs, rushes, rawhide
strips with hair, and other strange descriptions meant there was some
special ordering needed.
The strange materials did arrive, thanks again to the dedication of Earl
Meek, and then it was up to Bill and Ed’s combined ingenuity to figure
out how to apply them.
The many unusual construction situations lead to many
trips to see John and Phyllis Pitello at T.O. Lumber and to see “Old
Man” Carlson and his son Dennis at Carlson Building Materials.
Both of these long time
Finally a decision was hammered out to use a 12 inch
by 12 inch beam, but now how do we make it look like a tree?
The answer was Boy Scouts. After Bill & Ed cut off the 4 corners of the beam it was now an 8
sided beam and closer to the roundness of a tree.
Now, it was time for 12 Boy Scouts with hatchets to hack the
ridge beam to look like a hand hewn tree. There were also 7 rafters to be hand hewn to rest on the top of
the ridge beam, so they also got the Boy Scout treatment. That was a good weekend project and it worked very nicely,
another strange task completed.
The next challenge was at hand.
It was time for the vertical support poles for the front porch on the
Adobe. The drawings called for
18 inch wide square holes for the footings for the poles and they were
36 inches deep. That is a
tough job with a shovel to get 3 feet down in an
18 inch square hole. Time
for another meeting—after some discussion a round hole was approved and
that could be dug using a power auger.
Yet another design challenge had been overcome, but all these
challenges come with a cost---TIME!
Next it was time to think about
the Newbury Family, the pioneers of
